ABSTRACT
Volatile
oil prices and increased environmental sensitivity
together with political concerns have moved the attention of
governments, automobile manufacturers and customers to
alternative power trains. From the actual point of view the
most promising concepts for future passenger cars are based
on the conversion of electrical into mechanical energy. In-
wheel motors are an interesting concept towards vehicle
electrification that provides also high potentials to improve
vehicle dynamics and handling. Nevertheless in-wheel
motors increase the unsprung mass worsening vehicle
comfort and safety. The paper analyses potentials and
limitations of innovative passive concepts as well as of new
mechatronic suspension systems in order to assure
appropriate levels of vehicle comfort and safety when using
in-wheel motors with different torque requirements. To reach
the mentioned objective, the weight of synchronous and
asynchronous electric motors is computed for different torque
requirements. The calculation is done by a computer program
designed in the frame of an interdisciplinary research project
concerning electrical drives for vehicle applications.
Furthermore, an overview of the different magnitudes and
parameters proposed in international standards to assess
safety and comfort (e.g. ISO 2631-1997 and BS 6841-1987)
is presented and possible excitation signals to be used are
analyzed. The selection of reasonable evaluation parameters
is based on measured data of a vehicle with increased
unsprung masses and on simulation models. Afterwards,
selected innovative passive systems as well as new
mechatronic systems with different complexity levels are
compared. The comfort and safety characteristics of a vehicle
with conventional power train serve as reference. The
comparison is made without considering changes on axle
kinematics. The paper aims at getting a relation between the
different analyzed systems and the torque requirements of in-
wheel motors. This relation can be used to select the suitablesuspension system necessary to assure the desired comfort
and
safety behavior of a certain passenger car while
satisfying the required driving performance.
INTRODUCTION
The research and development departments of almost every
OEM in the world have the same goal since some time ago:
the electrified vehicle. While hybrids are seen as a bridge
technology, electric vehicles will decisively determine the
future way of transport. In-wheel motors present an attractive
alternative to the more conventional concepts with central
electric motor. Nevertheless, the automotive industry need
cope with some unclear aspects regarding in-wheel motors
before thinking about series production.
Packaging within the wheel and increased unsprung masses
are two of the biggest difficulties engineers developing in-
wheel motors are dealing with. Increased unsprung masses
worsen the ride comfort and the driving behavior [ 1, 2]. One
of the main topics of this paper focuses on the analysis of
these two aspects for vehicles with in-wheel motors in a wide
range of vehicle speeds. The wheel mass is correspondingly
increased according to weight of the electric motor. Fig. 1
shows
the behavior of the motor mass for synchronous
motors with interior magnets (IPM) and for asynchronous
(also known as induction) motors (ASM) as function of the
driving torque in a range between 20Nm and 100Nm [ 3]. It
can be seen, that the driving torque and the motor power (at
least for IPMs) have a big impact on the motor mass. Besides
the question regarding which motor type is best suited for a
given application of in-wheel motors (e.g. on demand or
permanent drive), engineers face the issue of choosing the
most appropriate suspension system to cope with the
problems induced by increased unsprung masses.
Comfort and Safety Enhancement of Passenger
Vehicles with In-Wheel Motors2010-01-1146
Published
04/12/2010
Andrés Eduardo Rojas Rojas, Haymo Niederkofler and Johann Willberger
Graz
SAE_2010-01-1146_Comfort and Safety Enhancement of Passenger Vehicles with In-Wheel Motors
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