ABSTRACT
The
megatrends “reduction of emissions” and “fuel
consumption reduction” play a predominant role in the
development of powertrains.
For transit buses this implies both the reduction of emissions
and pollutions of the internal combustion engine, and, on the
other hand, a further reduction of noise and brake dust. Also
very important is the reduction of both fuel consumption and
CO2 emissions.
For all these targets the actual developments on the engine
side have led to great improvements in the last decades, but
what can be mentioned for the other components of the
powertrain, especially looking for transmissions?
First of all the relevant trends for transit buses have to be
considered:
A large increase of the torque of the combustion engines
during the last years has a big impact on the development of
transmissions for buses.
Furthermore, due to the higher coolant temperatures of the
engine's cooling systems to perceive a better emission
behaviour because of a better efficiency of the combustion
engine, coolant systems for the transmissions have to be
improved as well.
For transit buses in established markets powershift
automatics have a share of more than 90%.
The presentation will give the most recent developments for
both hardware- and function related parts of the
transmissions. The function and software parts demonstratethe increasing influence of electronics and their interactions
within
the vehicle's electronic architecture. All the different
vehicle electronics are driven collaborative to achieve best
suited solutions for the different areas of customer's requests.
The development of modern powershift transmissions today
means also an intensive use of simulation tools for all fields.
This exceeds by far the former strength, fatigue and vibration
analyses. Practical examples, also including manufacturing
simulation, will show the relevance of simulation to the
development process. All the simulation results lead to a
reduction of development time and a better product quality
and accuracy.
The presentation ends with an evaluation of different hybrid
solutions. Here for the future systems are needed which
combine both fuel consumption reduction and improved life
cycle costs.
ZF with its parallel hybrid system will offer a very attractive
solution for the market.
INTRODUCTION
With the new EcoLife powershift transmission, ZF
Friedrichshafen AG has developed a city bus transmission
with a three-stage planetary gear set that is already designed
for future operating conditions. The objective of the
development was clear: low operational costs, lots of power.
With the transmission software TopoDyn Life, the
transmission is in an optimal operation mode throughout the
entire route.
MARKET REQUIREMENTS
The demands on modern city buses are steadily increasing.
For one thing, the legal side must be taken into consideration:
ZF EcoLife - The latest Generation of Powershift
Automatics for Transit Buses2011-01-1423
Published
04/12/2011
Joachim Foth
ZF
Copyright © 2011 SAE International
doi:10.4271/2011-01-1423Downloaded from SAE International by Univ of California Berkeley, Monday, August 06, 2018regulations regarding CO 2 emissions, noise development and
safety requirements obligate not only the vehicle
manufacturers, but also the suppliers of important
components and systems. This places special significance on
the driveline. In addition, economic aspects play an
increasingly important role. A comparatively low reduction in
fuel consumption per vehicle is already an important cost
factor for transport services and fleet operators. That kind of
savings can ensure your own long-term competitiveness. The
same applies for longer maintenance intervals, which help
reduce the lifelong operating costs of a bus, or the life-cycle
costs (LCC). And of course comfort demands for passengers
and driver must also be considered. Many passengers are not
necessarily dependent on public transportation and can
choose between the city bus and t
SAE_2011-01-1423_ZF EcoLife - The latest Generation of Powershift Automatics for Transit Buses
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