ABSTRACT
Hydrodynamic
launch elements, from the Foettinger principle
of the torque converter to the first series production HCC wet
clutch, are becoming more relied on in the transmission world
for their high power density, launch comfort, and vibrational
isolation capability. In order to attain the ambitious fuel
economy objectives of the future, engine vibrations have to
be successfully isolated from the driveline at low engine
speed ranges without the use of the hydrodynamic circuit.
This is now all the more challenging as new combustion
engines are producing higher torsional vibrations as a result
of fewer cylinders, higher combustion pressures, cylinder
deactivation, and lower critical speeds.
This paper will describe the next generation of powertrain
vibrational isolation, dampening via powersplit. Additionally,
a next generation wet launch element, the Hydrodynamically
Cooled Clutch will be discussed. A brief description of the
current state of the art dampening technologies will be
reviewed, highlighting the limitations of these solutions
which pave the way for the new generations.
The challenge with front wheel drive or hybrid layouts is to
reduce the dimensions of the hydrodynamic and clutch
systems, while sustaining high thermal capacity in order to
improve vibrational isolation, and ensure protection against
judder in a challenging packaging environment.
INTRODUCTION
High
gasoline prices and government regulations continue to
demand additional improvements in light vehicle fuel
economy. The optimization of powertrains - engines and
transmissions - is an effective way to achieve further
improvements. With automatic transmissions being the
dominant transmission concept for light vehicles in the NorthAmerican market there is still potential to improve the
efficiency
of the powertrain with the help of the transmission
and its components.
Engine downsizing is a growing trend: Cylinder deactivation
for 8- and 6-cylinder internal combustion engines has been
state-of-the-art for some time now. The same is true for the
application of turbo- or supercharging and with that the
reduction of engine displacement and number of cylinders (8
-> 6 -> 4 -> 3/2). The drawback of these measures is
generally a drastic increase in torsional irregularities
produced by the engines. At the same time engine torque
levels are still increasing, while the space available for
powertrain components becomes more scarce.
While torque converters are still the dominating launch
elements in automatic transmissions in the North American
and Asian markets their functionality is changing. With
increasing transmission gear ratios and growing engine
torque plateaus the need for torque multiplication and thus
big hydrodynamic circuits (in many passenger car
applications) is decreasing. However, smooth vehicle launch
and creeping capability are functions that are demanded by
the drivers and have to be mastered by a launch element
despite the demand for increased fuel economy.
The increase in torsional irregularities have shifted the
development focus for torque converters towards the
integrated torsional dampers. Not only will the torsional
dampers become more capable but they will demand more
space within the launch device. As a result less space will be
available to transfer or multiply torque with a hydrodynamic
circuit.
New Launch Devices for Automatic Transmissions2013-01-0233
Published
04/08/2013
Scott William Binder, Matthias Fischer, Christoph Sasse and Joerg Trampler
ZF Friedrichshafen AG
Copyright © 2013 SAE International
doi:10.4271/2013-01-0233Downloaded from SAE International by Univ of Nottingham - Kings Meadow Campus, Saturday, August 11, 2018Current Torsional Dampers in Torque
Converters
This
section will give a brief overview of the state-of-the-art
in torsional damping technology implemented in torque
converters for automatic transmissions.
Standard Torsional Damper
The
standard torsional damper in a torque converter consists
of a
SAE_2013-01-0233_ZF_New Launch Devices for Automatic Transmissions
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