INTRODUCTION
A wet clutch is a mechanical device which transmits
power from the driver member to the driven member through
frictional and viscous effects. Wet clutches play a significant
role in on-road, off-road vehicles, and in industrial machinery
equipped with automatic transmissions (AT's), limited slip
differentials (LSD's), lock-up clutches (LC's) and wet brakes
(WB's) [ 1]. During a wet clutch closing ( i.e., engagement)
and opening ( i.e., disengagement) process frictional heat is
generated which causes wear and deterioration of the disks.
Therefore, the disks must be cooled in order to increase the
service life of the clutch. For this purpose, the ATF is
continuously supplied to the disks, irrespective of the state
(closed or open) of the clutch. Inherently, this supply of the
ATF also helps in maintaining the disks surfaces clean, and
provide smoother performance. However, the use of ATF
reduces the power transmission capacity of the wet clutches
due to reduction in the coefficient of friction, as compared to
dry clutches. Therefore, in order to reach the required power
transmission capacity, the clutches are assembled with
several pairs of friction disk (FD) and separator disk (SD).
This arrangement of disks is termed as multi-disks wet clutch.
During the operation of an AT, some of the clutches are
closed to transmit power while the remaining clutches are in
open state. In addition both the sets of closed and open disksare rotating surrounded by the ATF. Ideally, when the clutch
is in open condition no torque should be transmitted.
However, in reality, the relative motion between the FD's and
SD's causes viscous shearing of the fluids film in the gap
between the disks resulting in a drag torque on both the disks.
Fluids collectively refer to the ATF and the mist (suspension
of ATF in air). Depending upon the configuration of the
clutches in an AT, the drag torque transmitted by the open
clutches is considered as loss. This unwanted drag torque
reduces efficiency and increases temperature of the
transmission. The increased temperature in turn promotes the
wear in the gears, bearings, and the aging of the ATF.
Currently automotive designers are concerned about how to
reduce the drag torque in open wet clutches because it is one
of the potential areas where the improvement can be made to
increase the efficiency, performance, and lifetime of systems
incorporating wet clutches [ 2]. This requires a good
understanding of the physical phenomenon and the drag
torque characteristics of the open wet clutches.
The articles addressing the issue of drag torque through
experimental observations are limited in open literature.
Some of the old published reports in this regard are as
follows. In 1971, Schade [ 3] carried out several experiments
to understand the effect of disk grooved pattern on the
behavior of drag torque. Subsequently, Lloyd [ 4] in 1974
investigated the influence of parameters like ATF flow rate,
2013-01-9073
Published 11/15/2013
Copyright © 2013 SAE International
doi:10.4271/2013-01-9073
saefuel.saejournals.org
Experimental Characterization of Drag Torque in Open Multi-
Disks Wet Clutches
Shoaib Iqbal, Farid Al-Bender, Bert Pluymers, and Wim Desmet
Katholieke Universiteit Leuven
ABSTRACT
The objective of the present study is to experimentally characterize the drag torque in open multi-disks wet clutches.
For this purpose, two groups of experiments are performed using an advanced SAE#2 test setup. The experiments are
designed under real conditions of variable automatic transmission fluid (ATF) flow rate and higher clutch speed range as
experienced by wet clutches in real operation. The first test group examines the influence of parameters such as ATF flow
rate, ATF temperature, and disks size whereas, the second test group investigates the effect of disks rotational conditions
on the drag torque. By analyzing, the obtained experimental results, the relationship between the amount by which the
parameters are v
SAE_2013-01-9073_Experimental Characterization of Drag Torque in Open Multi-Disks Wet Clutches
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