INTRODUCTION
Automatic transmission technology for passenger, light
duty and heavy duty vehicles continues to evolve to meet
increasingly stringent greenhouse gas (GHG) emission
regulations, see [ 1] for example. As with any transmission
system, a balance between size, mass, cost, number of gear
states, number of shifting elements, type of launch device and
the requirements of the application for acceleration, fuel
economy and shift quality must be made. A report prepared
for the EPA, [ 2], indicated the incremental cost and
performance improvements for AT technology to transition
from 6-speeds to 8-speeds as a key enabler to reducing GHG
emissions. An approximate 2 to 6% reduction in CO 2
emissions was the reported benefit in [ 3] by implementing
leading edge transmission technologies. Over the past decade,
the number of fixed gears states for step gear planetary ATs
have steadily increased, with 6-speeds common place and 8-
speeds gaining more market volume, [ 4 and 5], demonstrating
the reported incremental improvements in performance. Six
and seven speed dual clutch transmissions (DCT's) have
emerged in the past few years as an alternative type of AT
due to their favorable energy usage and ratio tuning potential
over planetary type AT, [ 2, 6, 7 and 8]. A search for relevant
intellectual property reveals a multitude of unique planetary
and multi-input shaft parallel axis gear transmissionpowerflows with 8 or more gears states, utilizing 5 or more
clutching elements, see [ 9, 10, 11, 12, 13, 14, 15, 16] as
representative examples. The aim of these designs are to
leverage the kinematic design of the gearbox to optimize gear
ratios and progression while minimize parasitic losses to
reduce GHG emissions without sacrificing acceleration
performance or drive quality. The TCT design presented in
this paper is based upon these motivating principles.
The goal of this investigation is to introduce the TCT
design concept primarily as an 8-speed and compare its
performance relative to an 8-speed planetary AT with torque
converter and leading edge technologies. The attributes of
acceleration, both launch and passing, parasitic torque loss,
energy usage and fuel consumption will be explored in detail
using energy analysis based upon the vehicle-powertrain
system. For the analysis conducted in this investigation, an
inline four cylinder, boosted gasoline engine of 2.0L
displacement and a peak torque output of 350 Nm is utilized
in a 1530 kg rear wheel drive (RWD) vehicle.
TRIPLE CLUTCH TRANSMISSION
8-Speed Powerflow
The basis of the transmission kinematic design is derived
from a two stage DCT design, with an added input shaft and a
two speed output on each countershaft. There are three
2013-01-9042
Published 12/15/2013
Copyright © 2013 SAE International
doi:10.4271/2013-01-9042
saeeng.saejournals.org
Performance Characterization of a Triple Input Clutch,
Layshaft Automatic Transmission Using Energy Analysis
Darrell Robinette
General Motors Company
ABSTRACT
This paper details the design and operating attributes of a triple input clutch, layshaft automatic transmission (TCT)
with a torque converter in a rear wheel drive passenger vehicle. The objectives of the TCT design are to reduce fuel
consumption while increasing acceleration performance through the design of the gearing arrangement, shift actuation
system and selection of gear ratios and progression. A systematic comparison of an 8-speed TCT design is made against a
hypothetical 8-speed planetary automatic transmission (AT) with torque converter using an energy analysis model based
upon empirical data and first principles of vehicle-powertrain systems. It was found that the 8-speed TCT design has the
potential to provide an approximate 3% reduction in fuel consumption, a 3% decrease in 0-100 kph time and 30%
reduction in energy loss relative to a comparable 8-speed planetary AT with an idealized logarithmic ratio progression.
CITATION: Robinette, D., "Performance Characterization of
SAE_2013-01-9042_GM_Performance Characterization of a Triple Input Clutch, Layshaft Automatic Transmission Using Energy Analysis
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