INTRODUCTION
Medium- and heavy-duty (MDHD) trucks (Classes 2b - 8) consume
approximately 20% of U.S. transportation fuel and emit 20% of
vehicle-related greenhouse gases (GHGs) [ 1]. As a result of the
significant contribution to overall GHGs from MDHD vehicles in the
U.S., the National Highway Traffic Safety Administration (NHTSA)
and the United States Environmental Protection Agency (EPA)
finalized regulations to reduce fuel consumption and GHG emissions
from medium- and heavy-duty trucks in 2011 [ 1]. Phase 1 of this
program affects model years 2014 to 2018 vehicles. The agencies are
currently working on a proposal for Phase 2 [ 2]. To support the
development of standards for Phase 2, NHTSA sponsored research at
Southwest Research Institute (SwRI) to assess the technical
feasibility of reducing MDHD vehicle fuel consumption.
This paper summarizes results for the heavy-duty long haul
combination tractor-trailer segment of the SwRI analysis. Detailed
results from the analysis can be found in SwRI's 2015 report to
NHTSA, along with a detailed assessment of a class 2b/3 pickup and
of two Class 5 and 6 vocational trucks [ 3]. Figure 1 shows that
tractor-trailer vehicle fuel use and CO2 emissions represents about
two thirds of the MDHD total. The specific vehicle simulated in this
study is a sleeper cab combination tractor, which represents 39% of
the total fuel use. In 2011, all tractor types (high-, mid- and low-roof sleepers, and day cabs) represented about 10% of the MDHD trucks
sold that year. Over 98% of combination tractor-trailer vehicles are
powered by diesel engines, with the remainder being powered by
natural gas.
Figure 1. MDHD CO2 Emissions by Vehicle Category [ 15]
Studies published prior to the release of the Phase 1 regulation, such
as a National Academy of Sciences 2010 report [ 4] and TIAX [ 5],
reported that up to 50% of tractor-trailer fuel consumption can be
eliminated with engine and vehicle improvements, compared to a
2009 vehicle baseline. The 50% fuel savings figure includes
technologies not considered in this study, such as hybrid systems and Heavy-Duty Vehicle Fuel Saving Technology Analysis
to Support Phase 2 Regulations
Nicholas Badain and Thomas Reinhart
Southwest Research Institute
Coralie Cooper
DOT/V olpe Center
James MacIsaac and John Whitefoot
National Highway Traffic Safety Admin.
ABSTRACT
This paper presents the fuel consumption results of engine and vehicle simulation modeling for a wide variety of individual
technologies and technology packages applied to a long haul heavy duty vehicle. Based on the simulation modeling, up to 11% in fuel
savings is possible using commercially available and emerging technologies applied to a 15L DD15 engine alone. The predicted fuel
savings are up to 17% in a Kenworth T700 tractor-trailer unit equipped with a range of vehicle technologies, but using the baseline
DD15 diesel engine. A combination of the most aggressive engine and vehicle technologies can provide savings of up to 29%,
averaged over a range of drive cycles. Over 30% fuel savings were found with the most aggressive combination on a simulated long
haul duty cycle. Note that not all of these technologies may prove to be cost-ef fective. The fuel savings benefits for individual
technologies vary widely depending on the drive cycles and payload.
CITATION: Badain, N., Reinhart, T., Cooper, C., MacIsaac, J. et al., "Heavy-Duty Vehicle Fuel Saving Technology Analysis to Support
Phase 2 Regulations," SAE Int. J. Commer. Veh. 8(2):2015, doi:10.4271/2015-01-2775.2015-01-2775
Published 09/29/2015
Copyright © 2015 SAE International
doi:10.4271/2015-01-2775
saecomveh.saejournals.org
419controls features that provide driver management and coaching. This
analysis provides an updated study of potential savings using a 2019
vocational vehicle baseline.
The technologies evaluated in this study were selected by SwRI and
NHTSA with input from EPA and other organizations. Ce
SAE_2015-01-2775_Heavy-Duty Vehicle Fuel Saving Technology Analysis
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