Abstract
Market trends clearly demonstrate the ongoing worldwide acceptance
and success of modern automatic transmission solutions (AT, CVT,
DCT) in both passenger cars and light trucks. This success is based
on the further development of the driving comfort, shifting dynamics and - most important - the fuel consumption reduction modern
automatic transmission systems offer.
First, key driveline parameters such as overall spread and number of
ratio's are to be discussed. The optimum spread for the fuel efficiency
is in the range of about 8 to 9 and can typically be achieved by 8 to 10-speed transmissions. This is because modern gasoline or diesel-
engines have a rather flat characteristic fuel map. Therefore the inner
efficiency of the future transmissions becomes increasingly important.
The second generation of ZF's 8HP automatic transmission is now
introduced which was designed to be used in combination with the latest engine technology that most notably features both downsizing
and down speeding. The second generation 8HP features an overall
increase in spread with optimized components and new functions.
Further options to reduce fuel consumption, packaging, and weight
even further are described. A revised oil supply, the use of dog clutches and additional overall spread which makes this possible.
The production figures of ZF's Saarbrücken plant have been increased
dramatically the recent years. Some innovations in manufacturing are
described, which also made this possible.
Introduction
During the past decades the technology of automatic transmissions
has been steadily increased. Shift comfort and dynamics and as well
as drive performance were improved, while at the same time the fuel
consumption and CO2-emission were reduced.These improvements were reached with different transmission concepts. In Figure 1 planetary transmissions together with CVTs and
DCTs can be seen. Starting from the former 3 to 6-speed AT's, meanwhile the 8 or even first 9-speed AT's are now the state of the art in the market. Parallel to that, the various generations of CVT's were
introduced. The newest transmission technology introduced in
vehicles more recently are Double-clutch transmissions, with 6 or 7 speeds and now 8 or even more speeds have been announced to be in
development.
Fig.1. Technological Trend of Automatic Transmissions
However, to meet future fuel economy regulations, the transmission
technologies alone are not capable to reduce fleet consumptions to the
announced limits. Therefore, in future we will see an increasing
amount of hybrid systems.
Driveline Parameters
The well-known ZF 8-speed AT is a very fuel efficient and cost-effective transmission system. Its key parameters are shown in Figure
2. What could be done to get even more fuel economy from the transmission in combination with future combustion engines (more spread? more speeds?) and keep the costs of the transmission?Advancement in NVH- and Fuel-Saving Transmission and
Driveline Technologies2015-01-1087
Published 04/14/2015
Juergen Greiner, Martin Grumbach, Albert Dick, and Christoph Sasse
ZF Friedrichshafen AG
CITATION: Greiner, J., Grumbach, M., Dick, A., and Sasse, C., "Advancement in NVH- and Fuel-Saving Transmission and Driveline
Technologies," SAE Technical Paper 2015-01-1087, 2015, doi:10.4271/2015-01-1087.
Copyright © 2015 SAE InternationalDownloaded from SAE International by Tsinghua University, Friday, June 08, 2018Fig 2. Parameters of ZF 8HP (8-speed Automatic transmission)
A calculation was carried out, to show the effect of overall gear-
spread and number of gears with respect to the fuel economy. As can
be seen in Figure 3, the increase of the overall gear spread indicates a
fuel saving potential up to a gear-spread of 9. Increased spread does
not show additional potential.
This ideal range of gear-spreads would typically be achieved by 9 or
10 speeds transmissions, but also 8-speed AT's can be adapted to be
able to deliver that
SAE_2015-01-1087_ZF_Advancement in NVH- and Fuel-Saving Transmission and Driveline Technologies
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