1. INTRODUCTION
The need to expand applications of hybrid electric vehicles (HEV)
into new configurations has increased rapidly. New applications of
hybrid electric vehicles range from compact to large cars and from
sedans to sport utility vehicles. A beneficial feature of HEV systems
is that they can drive using their electric motor alone ( 1), (2), (3), (4),
and due to the lack of engine noise and vibration there is considerable
need for motor quietness.
Consequently, responses for HEV and electric vehicles (EV) that
focus on the relatedness of vehicle sensitivity, vibration transfer path
(1),(2),(5) and gear noise reduction have been proposed ( 6).
One approach that is frequently taken to reduce motor vibration and
noise is to adopt distributed windings for the stator in the drive motor
as an effective way of reducing torque fluctuation ( 7). However,
distributed windings make the coil-end larger, thus limiting the available locations in which it can be mounted. Also using distributed
windings make the coil-end more compact and introduce
complications in structure and manufacturing methods ( 7).
Meanwhile, concentrated windings are one way of making the
coil-end more compact ( 8). If concentrated windings can achieve the
same reduction in torque fluctuation as distributed windings, then that
approach would be effective for the drive motor. Attention was
focused on the shape of the magnetic circuits as a method for
reducing motor vibration. Methods for reducing torque fluctuation
connected with the electric angle 6th order are known ( 9). Methods of
design that limit radial excitation force by the shape of the magnetic
circuits have also been proposed ( 10), (11), (12), (13), (14), (15).
Additionally, methods of reduction using control have also been
reported ( 16),(17).Vibration Reduction in Motors for the SPORT HYBRID SH-AWD
Manabu Yazaki
Honda R&D Co., Ltd.
ABSTRACT
A new motor has been developed that combines the goals of greater compactness, increased power and a quiet drive. This motor is an
interior permanent magnet synchronous motor (IPM motor) that combines an interior permanent magnet rotor and a stator with
concentrated windings.
In addition, development of the motor focused on the slot combination, the shape of the magnetic circuits and the control method all
designed to reduce motor noise and vibration.
An 8-pole rotor, 12-slot stator combination was employed, and a gradually enlarged air gap configuration was used in the magnetic
circuits. The gradually enlarged air gap brings the centers of the rotor and the stator out of alignment, changing the curvature, and
continually changing the amount of air gap as the rotor rotates. The use of the gradually enlar ged air gap brings torque degradation to a
minimum, and significantly reduces torque fluctuation and iron loss of rotor and stator .
A superposed harmonic current is used as the control method for the motor. This control method reduces torque fluctuation by adding a
harmonic current component on the motor drive control in order to cancel the peaks of the torque waveform.
The application of the newly developed three motors in the SPORT HYBRID SH-AWD reduced cogging torque by 50% and torque
fluctuation by 50% at an average torque of 5 Nm. The noise and vibration were reduced by at least 12 dB. This technology made it
possible to realize quiet motor operation.
CITATION: Yazaki, M., "Vibration Reduction in Motors for the SPORT HYBRID SH-AWD," SAE Int. J. Alt. Power. 4(1):2015,
doi:10.4271/2015-01-1206.2015-01-1206
Published 04/14/2015
Copyright © 2015 SAE International
doi:10.4271/2015-01-1206
saealtpow.saejournals.org
153This paper will report on how a stator with concentrated windings
and interior permanent magnet (IPM) rotor were combined in an AC
synchronous motor (IPM motor) that achieves greater compactness
and higher torque. Reduced vibration and noise were achieved by
optimizing the magnetic circuit design and control
SAE_2015-01-1206_Honda-MDX_Vibration Reduction in Motors for the SPORT HYBRID SH-AWD
文档预览
中文文档
9 页
50 下载
1000 浏览
0 评论
0 收藏
3.0分
温馨提示:本文档共9页,可预览 3 页,如浏览全部内容或当前文档出现乱码,可开通会员下载原始文档
本文档由 SC 于 2023-05-19 13:49:50上传分享