INTRODUCTION
The dry dual clutch transmission, dDCT, uses dual concentric input
shafts and two counter shafts which are in constant mesh with the
final drive ring gear on the output axis with the differential assembly.
Engine power is transferred to the transmission using a dual mass
flywheel, DMF, with interface drive tangs to the dual dry clutches,
DDC. Power flow from the DDC to the concentric input shafts is
handled by a high pressure, direct acting dual concentric slave
cylinder, CSC. All transfer pinions and gears are in constant mesh,
with gears on the countershafts achieving power transfer through
appropriate synchronizer assembly engagement between the gear and
splined synchronizer hub. Four synchronizer assemblies are
incorporated to achieve the reverse and seven forward gear ranges.
Synchronizers are applied using hydraulic power from the control
system. Power flow from the countershaft final drive pinion is routed
to the final drive ring gear mounted to the differential assembly. Final
drive ratio flexibility is achieved by matching final drive ring gear
with the integrated final drive pinions on the countershafts.
Lubrication of the gear box components is achieved by directed
splash lubrication methods, incorporating troughs and dams, using
fluid engineered for minimal spin loss throughout the operating
temperature range. Creative engineering solutions, such as routing the
power flow for reverse gear through both countershafts, enabled
reduced packaging length and elimination of a separate axis for a
reverse idler gear.A separate hydraulic fluid is used in the control system, referred to as
the powerpack, for the electronically controlled shift events. The fluid
is engineered to maximize pump efficiency across the operating
temperature range, specifically cold temperature. A high pressure,
axially compensated pump, driven by an electric motor, coupled with
a gas charged accumulator, supplies the hydraulic power for the
synchronizers and CSC. The accumulator enables the electric motor
to be cycled as demand pressures require, as well as engine start /
stop for fuel efficiency. The control system utilizes a direct mounted
external controller to coordinate all shift events. Five pressure control
solenoids, and four flow control solenoids are utilized in the hydraulic
circuitry.
Design for manufacturability methods were incorporated into the
components and architecture of the transmission throughout the
engineering and design process. Manufacturing flexibility for
customer specific component interface requirements, sediment
control, and error proofing methods significantly contribute to
achieving the transmission durability, cost, and reliability goals.
System integration of the transmission into the vehicle environment
has resulted in noise, vibration, and handling characteristics
competitive with conventional automatic transmission based vehicles.
A summary of the dDCT transmission specifications are shown in
Table 1 .General Motors Front Wheel Drive Seven Speed Dry
Dual Clutch Automatic Transmission
Kirby S. Clark, Tejinder Singh, Ronald P. Buffa, Jack M. Gayney, William L. Cousins, Zhe Xie,
Steven P. Moorman, Alexandria Wilson, Michael P. Fannin, Mark L. Graham,
Christopher B. Preston, Michael B. Solt, David J. Varda, Mark R. Gilmore,
Martin G. Foulkes, and Rebecca K. Risko
General Motors Co.
ABSTRACT
General Motors has introduced a new front wheel drive seven speed dry dual clutch automatic transmission in 2014. The 250 Nm input
torque rated gear box was designed and engineered for a global market in both front wheel drive and all-wheel drive configurations.
The transmission has integrated start/stop capability enabled by the use of an electric motor driven pump and a pressurized
accumulator.
The architecture selected was chosen for optimization of packaging, fuel economy , mass, shift pleasability , and NVH. High mileage
durability and world class drivability
SAE_2015-01-1093_General Motors Front Wheel Drive Seven Speed Dry Dual Clutch Automatic Transmission
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本文档由 SC 于 2023-05-19 13:49:50上传分享