Abstract
In order to evaluate the opportunities to use hybrid concepts for
heavy commercial vehicles for emerging markets, MAN Latin
America has developed a VW refuse truck with 23t GVW using the
hybrid hydraulic technology. The in site vehicle tests measurements has indicated a fuel savings up to 25%, which means a reduction
around 4.08 liters of diesel/hour or 20 tones CO
2/year [ 1].
Thus, a collaborative cooperation with Rio de Janeiro Sanitation
Department (Comlurb) was set for a truck evaluation on a real operation. This 3-month evaluation used one VW 24.280 6×2 hybrid
hydraulic refuse truck and other VW refuse truck similar standard
diesel. A random dispatch system ensures the vehicles were used in a similar manner. Global positioning system logging, fueling, and
maintenance records were used to evaluate the performance of this
hybrid hydraulic refuse truck.
Due to the climate and infrastructure conditions, the hydraulic
hybridization is a suitable solution for the severe applications of emerging markets. This study aims to evaluate the potential of this
technology in real conditions of application, regarding to
performance and fuel consumption, compared to a similar conventional diesel truck.
Introduction
For a large vehicle like a refuse truck or an urban bus, an electric hybrid presents some challenges still to be overcome, because there is
no practical way to store the amount of energy required for a large
vehicle to accelerate in an electrical storage system. Since urban buses, delivery and refuse trucks mostly operate in “stop and go”
mode, they require a lot of initial torque to get going. The hydraulic
system can provide this initial torque to the system because of its capability to store and release energy rapidly. A hydraulic hybrid is
ideal for heavy-duty commercial vehicles in “stop & go” operation.The reason for that is the possibility to save in a hydraulic
accumulator, high energy flows in a short time (high power density).
With a similar electric battery, this is not possible. In the same short
time, this battery can only store a small portion of the energy flow in comparison to a hydraulic accumulator as presented in the figure 1.
Figure 1. Ragone Diagram [ 7]
In today's electric hybrid systems for heavy-duty commercial vehicles the batteries must be replaced after 3-4 years, which calls for extra
work and extra costs. This replacement is not needed with a hydraulic
system. All main components are designed to the lifespan of the vehicle [ 2].
The hydraulic components require only minor maintenance effort, which can be handled easily by an experienced refuse truck
workshop, once the mechanics are already familiar with servicing
hydraulic technology from standard rear-loading collection trucks that have hydraulic compaction systems which helps minimize
retraining. However, this isn't granted for an electrical hybrid with his
400 - 900V on-board voltage [ 2].Hybrid Hydraulic Refuse Truck Evaluation on Performance
and Fuel Consumption: 3-Month Tests in the Rio de Janeiro Sanitation Department2015-01-2852
Published 09/29/2015
Daniel Ribeiro, Rodrigo Chaves, and Rogerio Curty Dias
MAN Latin America
Gian Marques
V olkswagen Aktiengesellschaft
CITATION: Ribeiro, D., Chaves, R., Dias, R., and Marques, G., "Hybrid Hydraulic Refuse Truck Evaluation on Performance and Fuel
Consumption: 3-Month Tests in the Rio de Janeiro Sanitation Department," SAE Technical Paper 2015-01-2852, 2015, doi:10.4271/2015-01-2852.
Copyright © 2015 SAE InternationalDownloaded from SAE International by University of New South Wales, Monday, August 20, 2018The Hydraulic Hybrib
Hydraulic hybrid vehicles, or HHVs, like all hybrid vehicles, use two
sources of power to drive the wheels. In a hydraulic hybrid,
pressurized fluid is used, instead of electric power as in electric
hybrids, as the additional or alternative power source along with a conventional internal combustion engine (ICE) propulsion. The
presence
SAE_2015-01-2852_Hybrid Hydraulic Refuse Truck Evaluation on Performance and Fuel Consumption_3-Month Tests in the Rio de Janeiro Sanitation Department
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